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Control and Valve Installers and Repairers, Except Mechanical Door

SOC 49-9012.00Job Zone 3 · Medium Preparationv.26.05

Context coveredThis framework covers installation, maintenance, troubleshooting, and repair of mechanical control devices and valves—including regulators, thermostats, and hydrants—across municipal utility, industrial, and commercial facility environments, spanning entry-level field work through organizational program leadership.

Emerging
Entry / Apprentice
  1. Maintenance recordscomplete accurately under direct supervision after routine valve inspections on commercial or municipal job sites.
  2. Hand tools and power toolsidentify and handle safely under close guidance during entry-level control device disassembly tasks.
  3. Lubricants and oilsapply to designated wearing surfaces of mechanical parts following written procedures on a supervised work order.
  4. Basic valve componentsrecognize and name correctly while assisting experienced technicians during equipment teardown in the field.
  5. Safety protocols and PPE requirementsfollow consistently when working near pressurized control systems or using cutting torches.
  6. Work orders and technical manualsread and interpret basic instructions to prepare materials before beginning an assigned repair task.
  7. Simple troubleshooting checklistsuse step-by-step to identify obvious faults in thermostats or regulators under technician oversight.
  8. Oral instructions from lead technicianslisten actively and confirm understanding before performing assigned installation or maintenance steps.
  9. Material usage logsrecord quantities of parts and supplies consumed during repair tasks into paper or digital maintenance forms.
  10. Basic hand-tool care and storageperform after each shift to maintain readiness of wrenches, pliers, and cutting equipment on site.
Developing
Mid-level / Established
  1. Maintenance and test result documentationprepare completely and accurately in enterprise resource planning or spreadsheet software following routine service calls.
  2. Mechanical control devices and valvesdisassemble, inspect, and reassemble independently using power tools, hand tools, and cutting torches on standard repair assignments.
  3. Wearing surfaces of mechanical partslubricate systematically using appropriate oils or lubricants based on manufacturer specifications during scheduled preventive maintenance.
  4. Equipment malfunctions in regulators and hydrantsdiagnose using deductive reasoning and troubleshooting techniques with reduced oversight in municipal utility settings.
  5. Operations monitoring datareview and interpret instrumentation readings to detect abnormal conditions in control system performance during routine shifts.
  6. Quality control checksconduct on completed valve repairs to verify that system pressures and component tolerances meet established standards before return to service.
  7. Technical reports and maintenance logswrite clearly to communicate repair outcomes and part replacements to supervisors and facility records systems.
  8. Coordination with other trades and crew membersexercise during multi-craft installation projects to sequence work and avoid conflicts on active job sites.
  9. CAD drawings and engineering diagramsread and apply when installing or replacing control components in accordance with approved system layouts.
  10. Customer and stakeholder inquiriesrespond to with clear, professional verbal communication regarding service timelines and equipment status in field or facility environments.
Proficient
Senior / Expert IC
  1. Complex valve and control device failurestroubleshoot autonomously across the full range of regulator, thermostat, and hydrant types using advanced diagnostic reasoning in high-pressure utility or industrial environments.
  2. Comprehensive maintenance records including test results and material usagemanage and audit using ERP or database software to ensure accuracy and regulatory compliance across multiple work orders.
  3. Non-routine disassembly and repair situationsresolve independently, selecting optimal tool combinations including cutting torches and precision hand tools when standard procedures are insufficient.
  4. Preventive and corrective lubrication programsdesign and execute for mechanical control systems to extend service life and reduce unplanned downtime in large facility or distribution network settings.
  5. Quality control analysesperform on repaired and newly installed control systems, interpreting test data to certify readiness and document findings for regulatory or client reporting.
  6. Judgment calls on equipment replacement versus repairmake independently by evaluating component condition, cost, and system criticality under time-sensitive field conditions.
  7. Critical thinking during emergency system failuresapply to assess risk, isolate affected zones, and restore safe operation of control valves in public safety or industrial environments.
  8. Project management software and analytical toolsuse to plan, schedule, and track complex valve installation or replacement projects from scope definition through closeout.
  9. Inductive reasoning across recurring failure patternsapply to identify systemic equipment or installation deficiencies and recommend corrective actions to engineering or management teams.
  10. Training and technical guidanceprovide informally to apprentices and junior technicians during field repairs, demonstrating correct technique for disassembly, lubrication, and documentation.
Advanced
Lead / Principal / Executive
  1. Organizational maintenance strategy for control and valve systemsdevelop and implement across an entire service territory or facility portfolio to optimize reliability, safety, and regulatory compliance.
  2. Technical standards and quality control frameworksestablish for valve installation, repair, and documentation practices, setting benchmarks used across all crews and subcontractors.
  3. Workforce development programsdesign and lead for apprentices through journeyman-level technicians, incorporating hands-on repair, troubleshooting, and documentation competencies aligned to industry certifications.
  4. Cross-functional engineering and operations teamscoordinate at the organizational level to align control system upgrade projects with public safety requirements and capital planning cycles.
  5. Enterprise resource planning and data systemsoversee configuration and use for maintenance tracking, ensuring that test results, material usage, and repair histories support data-driven decision making.
  6. Complex problem-solving initiativeslead when systemic valve or regulator failures threaten service continuity, directing diagnosis, resource mobilization, and stakeholder communication at the executive level.
  7. Procurement and vendor evaluation processesguide for control devices, lubricants, and specialized tooling by applying deep mechanical and engineering technology knowledge to specification and selection decisions.
  8. Safety culture and risk management policieschampion across the organization, embedding cautiousness, integrity, and attention to detail into standard operating procedures and crew accountability systems.
  9. Regulatory and public safety compliance auditsdirect and represent the organization during external inspections of valve and control system programs, resolving findings and implementing corrective action plans.
  10. Operational performance metrics for maintenance programsdefine, monitor, and report to senior leadership, using analytical software and trend data to drive continuous improvement across installation and repair functions.

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Source anchors that ground each statement

Related titles
Air Valve Mechanic · Air Valve Repairer · Automation and Controls Specialist · Automation Controls Technician · Certification Technician · Control Panel Technician (Control Panel Tech) · Control Specialist · Control Systems Technician (Control Systems Tech) · Control Valve Mechanic · Control Valve Technician · Controls Service Technician (Controls Service Tech) · Controls Specialist
RAPIDS apprenticeships
O*NET skills
Critical ThinkingRepairingEquipment MaintenanceTroubleshootingQuality Control AnalysisJudgment and Decision MakingOperations MonitoringActive ListeningSpeakingMonitoringReading ComprehensionWritingCoordinationComplex Problem SolvingOperation and Control
Knowledge domains
MechanicalEngineering and TechnologyPublic Safety and SecurityComputers and ElectronicsCustomer and Personal ServiceMathematicsDesignProduction and Processing
Abilities
Near VisionProblem SensitivityOral ComprehensionOral ExpressionArm-Hand SteadinessDeductive ReasoningInformation OrderingManual DexterityInductive ReasoningCategory Flexibility
Work styles
Attention to DetailDependabilityCautiousnessIntegrityStress TolerancePerseverance
Technology
Computer aided design CAD softwareAnalytical or scientific softwareGraphical user interface development softwareEnterprise resource planning ERP softwareDevelopment environment softwareProject management softwareData base user interface and query softwareSpreadsheet softwareOffice suite softwareElectronic mail software
Tasks · seed anchors for statements
  1. Record maintenance information, including test results, material usage, and repairs made.
  2. Disassemble and repair mechanical control devices or valves, such as regulators, thermostats, or hydrants, using power tools, hand tools, and cutting torches.
  3. Lubricate wearing surfaces of mechanical parts, using oils or other lubricants.
CIP education codes
47.030247.0303

Sources: O*NET v30.2 (CC BY 4.0), SkillsCrosswalk.com, LER.me®, Anthropic Economic Index, SAFI (Jadhav & Danve, 2026), WEF Skills Taxonomy 2021, Pathsmith Durable Skills Framework. © 2026 EBSCOed.